H-Brake HD 700-1000T Ultra

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H-Brake HD
700-1000T Ultra

The SafanDarley HD “Heavy Duty” Series

Progressive innovations and high quality machines has made SafanDarley the global brand leader that it is today. Our core values of Quality, Innovation, Sustainability and Trust are well known to the thin sheet metal markets and these values are also available to the Heavy fabrication sectors.

A recent one million euro investment in a state of the art machining centre has given SafanDarley the ability to produce machines up to 1100 US Tons and working lengths up to 8 metres. At SafanDarley all critical machine parts are made in our own factories in the Netherlands, enabling us to always guarantee the highest quality.

Hybrid drive system

More than 30% higher productivity

Up to 50% energy saving

Large variety of tonnages and lengths

Noiseless operation

Flexible throat & Q dimensions

Y-Axis repeat accuracy (0,01mm)

Key Features

Efficiency

Up to 30% shorter cycle times

Bending test product

The SafanDarley H-iBrake is further optimised to take maximum advantage of the high acceleration and other favourable hybrid drive characteristics. It is mainly the combination of integrated safety systems, which are programmable per bend step, to optimize the operators every step what makes the H-iBrake the fastest in cycle time.

SafanDarley’s self-developed controls make use of a new generation of electronics and software. This results in incredibly short reaction and stop times, through which bending speeds of up to 20 mm/sec can be achieved. Cycle times are also far shorter than with conventional press brakes, partly through the fast backgauge. In comparison tests, the SafanDarley H-iBrake is shown to be up to 30% faster than a conventional press brake.

SafanDarley H-iBrake 125T	Cycle time 20 sec
Conventional hydraulic press brake	Cycle time 35 sec.

Safety

Adaptive safety system and less oil present in the machine

Work fast without risk: SafanDarley makes that a reality with the safety system integrated within the controls. It works with a safety light screen that is automatically directed from the SafanDarley E-Controls. Its first function is to secure the bending zone, its second function allows the axis to move while the operator turns, picks up or removes the product. These simultaneous actions of the operator and machine lead to lightning-fast cycle times, with the highest level of safety. Particularly in the serial production of small parts, this integrated system facilitates an unrivalled work speed with optimum ease of operation.

Usability

The most functional and intuitive Man-Machine interface

The SafanDarley E-Control is fully touch screen, whereby the only buttons visible on the screen are those that are needed during operation. The controls simply run on a PC under Microsoft Windows®, the software was developed based on Microsoft.net Framework. The unit is fitted with a 100 MB Ethernet UTP network connection as standard. The instructions are transmitted to a central processor from the SafanDarley E-Control controls, which in turn regulates the various axis via a so-called CAN-BUS (Control Area Network).

The system can be programmed quickly and accurately thanks to a ‘self-teaching’ database with data on materials, tools and previous, already corrected bending. The SafanDarley E-Control can be coupled to the majority of off-line programming systems.

The controls are set-up for web-based communication such as online diagnoses and loading software updates via the web. Machines can also be coupled to each other in a group and tooling databases can be shared. By monitoring and analysing your operating data online, SafanDarley will be in a position to optimize your production process remotely in the near future.

Technical Data

Model	HD700T - 4200	HD700T - 5100	HD700T - 6100	HD800T - 4200	HD800T - 5100	HD800T - 6100	HD800T - 8200	HD1000T - 6100	HD1000T - 8200
Pressing force in kN	7000	7000	7000	8000	8000	8000	8000	10000	10000
Bending length in mm	4250	5100	6120	4250	5100	6120	8160	6120	8160
Maximum stroke in mm	450	450	450	450	450	450	450	450	450
Q-size in mm	800	800	800	800	800	800	800	800	800
Inside frame dimensions towards back guage	3760	4360	5200	3760	4360	5200	7200	5200	7200

Standard equipment

SafanDarley E-Control EC20 - 2D graphic CNC control

Controls mounted on a swivelling arm on the right side of the machine

CNC-controlled R-axis

CNC-controlled Y1+Y2 Axis

CNC-controlled back gauge (X-axis)

Z1+Z2-axis manually adjustable

Top tool adapter NSCL II MC Premium (manual clamping)

NSCR II MC Premium CNC controlled crowning table

2 standard front support arms

Foot pedal including “Hold To Run”-function

Light beam safety type AKAS®5 with manual height adjustment

Work area lighting on the front and rear side of themachine

Options and Product Enhancements

Control

SafanDarley EC 20	touch screen CNC press brake controls
SafanDarley EC3D by AutoPOL	complete 2D and 3D graphic programming
Second screen	program and produce at the same time
Extra screen mounted on a moveable arm on the left hand side
Extra Hold to Run console

Axis / Backgauge System

CNC-controlled back gauge	X-axis
CNC-controlled Delta X-axis	horizontal repositioning of one back gauge finger
CNC-controlled Z1-Z2 axis	horizontal repositioning back gauge fingers
CNC-controlled Z1+Z2 axis, heavy duty
Full 3D 6-axis back gauge type B6
High Speed backgauge within safety zone (50mm)
Extra manual back gauge fingers Z0 / Z3

Support Arms

Fixed support arms (11.81 inch)	standard only for CE countries
Moveable front sheet support arms
Moveable front sheet support arms (INOX) with hand wheel adjustment in height
Moveable front sheet support arms (INOX) with pneumatic hight adjustment

Bending Aids

SafanDarley I-Mate	maximum plate weight 30kg
SafanDarley E-Mate 2000	maximum plate weight 500 kg

Measurement Systems

SafanDarley E-Bend S	Sheet thickness measurement system (accuracy of ± 0.01 mm)
SafanDarley E-Bend L Blue	Laser angle measurement system

Assessories

Various upper and lower tool adaptors
Integrated tool cabinet
Smart tool locator
Smart light indicator
Robot interface
CNC controlled laser line projection
Q-size and stroke enlargement
Other voltages with transformer

Offline 3D-programming

The design program includes an ingenious simulation and control module for using the press brake that can be remote-controlled, from the office for example. This limits the time during which the machine is at a stand still, thus maximising productivity.

Offline programming offers you plenty of ways to do 3D Design and to import and correctly produce 3D drawings. If the employee using the program is also the one controlling the press brake, an NC code for the system may be generated instantly. The program will then select the necessary tools and optimise the machine. A work planner can even switch to a different press brake at the last moment, re-generate the NC code and run a collision check.

SafanDarley offline 3D programming stands for complete and reliable process management. As opposed to several widely used CAD/CAM systems, our system is very user-friendly and requires only a short 2-day training period.

Explore our Software

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+1 262 259 0369

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SafanDarley Products

SafanDarley Products