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H-iBrake
125 -560T

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Machine fully tailored to current and future needs

SafanDarley designed the H-iBrake hydraulic press brake series with the aim of optimising efficiency, environmental friendliness, ergonomic design and cost-effectiveness. The new intelligent hydraulic drive has been developed entirely in-house, resulting in increased approach and pressing speeds, optimum precision and energy regeneration. As a result, you not only enjoy unbeatable reliability and increased uptime, but also a significant reduction in energy costs. The technology used covers the full range of our press brakes, offering both power and precision across the entire range of tonnages. Whether you are working with light or heavy sheet metal, the H-iBrake delivers optimum performance in every situation.

Hybrid drive system

More than 30% higher productivity

Up to 50% energy saving

Very high tonnage density

Low oil volume (18 ltr)

Noiseless operation

Backgauge over full working length

High dynamic Y-axis control

Watch SafanDarley press brake product video

Key Features

Efficiency

Up to 30% shorter cycle times

Bending test product

Bending test product

The SafanDarley H-iBrake is further optimised to take maximum advantage of the high acceleration and other favourable hybrid drive characteristics. It is mainly the combination of integrated safety systems, which are programmable per bend step, to optimize the operators every step what makes the H-iBrake the fastest in cycle time.

SafanDarley’s self-developed controls make use of a new generation of electronics and software. This results in incredibly short reaction and stop times, through which bending speeds of up to 20 mm/sec can be achieved. Cycle times are also far shorter than with conventional press brakes, partly through the fast backgauge. In comparison tests, the SafanDarley H-iBrake is shown to be up to 30% faster than a conventional press brake.

SafanDarley H-iBrake 170T	Cycle time 20 sec
Conventional hydraulic press brake	Cycle time 35 sec.

Safety

Adaptive safety system and less oil present in the machine

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Work fast without risk: SafanDarley makes that a reality with the safety system integrated within the controls. It works with a safety light screen that is automatically directed from the SafanDarley E-Controls. Its first function is to secure the bending zone, its second function allows the axis to move while the operator turns, picks up or removes the product. These simultaneous actions of the operator and machine lead to lightning-fast cycle times, with the highest level of safety. Particularly in the serial production of small parts, this integrated system facilitates an unrivalled work speed with optimum ease of operation.

Usability

The most functional and intuitive Man-Machine interface

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The SafanDarley E-Control is fully touch screen, whereby the only buttons visible on the screen are those that are needed during operation. The controls simply run on a PC under Microsoft Windows®, the software was developed based on Microsoft.net Framework. The unit is fitted with a 100 MB Ethernet UTP network connection as standard. The instructions are transmitted to a central processor from the SafanDarley E-Control controls, which in turn regulates the various axis via a so-called CAN-BUS (Control Area Network).

The system can be programmed quickly and accurately thanks to a ‘self-teaching’ database with data on materials, tools and previous, already corrected bending. The SafanDarley E-Control can be coupled to the majority of off-line programming systems.

The controls are set-up for web-based communication such as online diagnoses and loading software updates via the web. Machines can also be coupled to each other in a group and tooling databases can be shared. By monitoring and analysing your operating data online, SafanDarley will be in a position to optimize your production process remotely in the near future.

Technical Data

Model	125T - 3200	125T - 4200	170T - 2300	170T - 3200	170T - 4200	170T - 5100	170T - 6100	240T - 2300	240T - 3200	240T - 4200	240T - 5100	240T - 6100	320T - 3200	320T - 4200	320T - 5100	320T - 6100	400T - 3200	400T - 4200	400T - 5100	400T - 6100	480T - 3200	480T - 4200	480T - 5100	480T - 6100	560T - 4200	560T - 5100	560T - 6100
Pressing force in US Ton	138	138	187	187	187	187	187	265	265	265	265	265	353	353	353	353	441	441	441	441	529	529	529	529	617	617	617
Operational length in inches	127,2	167,3	93,7	127,2	167,3	200,8	240,9	93,7	127,2	167,3	200,8	240,9	127,2	167,3	200,8	240,9	127,2	167,3	200,8	240,9	127,2	167,3	200,8	240,9	170,7	200,8	240,9
Stroke in inches	12	12	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14	14
Q-dimensions in inches	25,6	25,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6	27,6
Working height in inches	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	40,4	43,3	40,4	40,4	40,4	40,4*	40,4	43,3	43,3	40,4	40,4*	40,4*	40,4*
Approach speed in inch/min	472	472	520	520	520	449	449	472	472	472	402	402	354	354	331	331	283	283	283	283	283	283	283	283	189	189	189
Maximum bending speed** in inch/min	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	24	20	20	20
Return speed in inch/min	425	425	543	543	543	354	354	449	449	449	402	402	402	402	402	402	307	307	307	307	307	307	307	307	236	236	236
Regulaar motor power in kW/ Connected load	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	15/25	2x15/50	2x15/50	2x15/50	2x15/50	2x15/50	2x15/50	2x15/50	2x15/50	2x15/50	2x15/50	2x15/50
Weight in lb	22 597	26 456	24 692	29 763	35 274	48 502	55 116	34 172	37 479	44 093	51 809	62 832	39 683	48 502	57 761	73 855	44 093	59 525	70 548	82 674	59 525	67 241	77 824	88 185	82 674	88 185	105 822
Machine length inches	167	209	130	167	209	240	276	130	167	209	240	280	169	213	240	280	169	209	242	280	173	213	244	280	213	244	281
Working length inches	108	148	70	108	148	172	205	70	108	148	172	205	108	148	172	205	108	148	172	205	108	148	172	205	148	172	205
Machine height inches	-	-	-	-	-	140	150	-	-	134	138	144		134	144	165	-	138	154	165	-	148	156	175	-	-	178
Machine depth inches	79	79	79	79	79	79	79	83	83	83	83	83	89	89	89	89	87	87	87	87	87	87	87	87	102	102	102
Noise level in dB	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70	< 70

* Table in floor
* Q-dim: Optional: 2953 or 31.10 inch. **CE version: Max. bending speed 24 inch.min. Subject to modifications.

SafanDarley H-iBrake 170–560T hydraulic press brake

SafanDarley H-iBrake 125–560T hydraulic press brake with E-Control touchscreen

SafanDarley H-iBrake 170–560T hydraulic press brake

Standard equipment

SafanDarley E-Control EC20 - 2D graphic CNC control

CNC-controlled R-axis

CNC-controlled Y1+Y2 Axis

CNC-controlled back gauge (X-axis)

Z1+Z2-axis manually adjustable

Standard parking space for 2 support arms outside the working area

Standard Stroke 350mm

Standard throat depth 500mm

Standard Q-size 700mm

Light beam safety type AKAS®5 with manual height adjustment

Working area lighting on front and rear

Options and Product Enhancements

Control

SafanDarley EC 20	touch screen CNC press brake controls
SafanDarley EC3D by AutoPOL	complete 2D and 3D graphic programming
Second screen	program and produce at the same time
Extra screen mounted on a moveable arm on the left hand side
Extra Hold to Run console

Axis / Backgauge System

CNC-controlled back gauge	X-axis
CNC-controlled Delta X-axis	horizontal repositioning of one back gauge finger
CNC-controlled Z1-Z2 axis	horizontal repositioning back gauge fingers
CNC-controlled Z1+Z2 axis, heavy duty
Full 3D 6-axis back gauge type B6
High Speed backgauge within safety zone (50mm)
Extra manual back gauge fingers Z0 / Z3

Support Arms

Fixed support arms (11.81 inch)	standard only for CE countries
Moveable front sheet support arms
Moveable front sheet support arms (INOX) with hand wheel adjustment in height
Moveable front sheet support arms (INOX) with pneumatic hight adjustment

Bending Aids

SafanDarley I-Mate	Maximum plate weight 100kg
SafanDarley E-Mate 2000	Maximum plate weight 200kg

Measurement Systems

SafanDarley E-Bend S	Sheet Thickness Measurement System (Accuracy of ± 0.01 mm)
SafanDarley E-Bend L Blue	Laser angle measurement system

Assessories & Enhancements

Various upper and lower tool adaptors
Integrated tool cabinet
Smart tool locator
Smart light indicator
Robot interface
CNC controlled laser line projection
Q-size and stroke enlargement
Other voltages with transformer

Offline 3D-programming

The design program includes an ingenious simulation and control module for using the press brake that can be remote-controlled, from the office for example. This limits the time during which the machine is at a stand still, thus maximising productivity.

Offline programming offers you plenty of ways to do 3D Design and to import and correctly produce 3D drawings. If the employee using the program is also the one controlling the press brake, an NC code for the system may be generated instantly. The program will then select the necessary tools and optimise the machine. A work planner can even switch to a different press brake at the last moment, re-generate the NC code and run a collision check.

SafanDarley offline 3D programming stands for complete and reliable process management. As opposed to several widely used CAD/CAM systems, our system is very user-friendly and requires only a short 2-day training period.

Explore our Software

Frame 6814

Find Your US Distributor

Fahey Machinery Company Inc.

United States of America

Oregon

Lake Oswego

17605 SW 65th Avenue

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