SafanDarley Multi Cell robotic press brake system

Multi Cell

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Product Brochure
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Smart Innovations, Compact Space

The SafanDarley Multi Cell is a versatile addition to the automated bending solutions for all midsized products up til 500x2000 mm product size and 40 to 125 Ton pressing force. This innovative automation solution allows for the bending of a wide variety of products in a very compact space.

When the market starts demanding more flexible robotized bending solutions, there is need for a change of perspective. SafanDarley has developed the ultimate solution for the mid-sized sheet metal product range by making a cell that fits every demand. This retrofit-capable system ensures that your Multi Cell stays cutting-edge, with the ability to install new technology and features as they become available, safeguarding your investment for the long term.

Various machines possible

Fully modular

Future-proof investment

User-friendly interface

Fast setup and minimal downtime

Ultra-compact design

Key Features

Precision

Sheet thickness measuring system

The CNC-controlled sheet thickness measuring system accurately measures sheet thickness and at the same time performs a double sheet detection. With the thickness data immediately adjusted in the controller.

Because the Multi Cell can be equipped with 2 feed in stations, the thickness control system will automatically rotate to the correct station. This ensures that the detection is always done directly above the stack.

Efficiency

Re-take stations

image 3 (1)

The CNC-controlled support arms can be equipped with magnets, vacuum cups or clamps that transforms them into a flexible reversing station.

Because the arms are free to program in front of the press brake with an accuracy of 1 mm the system fits all different products sizes. The Re-take of the product will always take place directly in front of the machine so the movements stay within a short distance that will reduce the total cycle time.

Technical Data

Model	Multi Cell
Handling capacity of the robot (lbs)	154
Max. sheet weight for the robot (lbs)	110
Min. sheet dimension (inches)	8" x 8"
Max. sheet dimension (inches)	*20" x 74.75"
Max. sheet thickness (inches)	0.315"
Max. stack height feed-in station (inches)	15.75"
Max. stack height pallet (inches)	31.5"
Maximum pallet dimension (inches)	40" x 80"
Press brake types	E-Brake 40T-1600 E-Brake 50T-2050 E-Brake 80T-2550 H-iBrake 125T-1600 H-iBrake 125T-2050
Total electrical connected load (kW)	11
Air connection; G ¼" (minimal in bar)	6
Main supply voltage	3x400V/50-60Hz.N/Pe
length x depth (inches)	229" x 244"
Loading height for transport (mm)	2.650
Flat foundation	the floor must be flat

*Depending on sheet thickness and the press brake type.

SafanDarley Multi Cell cell layout with safety fencing and pallets

SafanDarley Multi Cell automated bending cell with FANUC robot (top view)

SafanDarley Multi Cell FANUC robot bending at press brake

SafanDarley Multi Cell robot tool and gripper changer

SafanDarley Multi Cell sheet thickness measuring system (E-Bend Check)

SafanDarley Multi Cell re-take station vacuum cup

Tailored to your needs

Compatible with servo-electronic or hydraulic press brakes of 40 to 125 Ton

Working lengths up to 2550mm

Fully customizable software and electronics

Modular safety fencing with manual or automatic doors

Integration for automated feed-in/out with AGV support

All options are possible to retrofit

Equipped with a 70kg Fanuc robot for ultimate flexibility

The Fanuc robot is positioned centrally in front of the machine and under an angle that provides extra reach in front on the press brake to maximize flexibility

Options

Press brake types

E-Brake 40T-1600
E-Brake 50T-2050
E-Brake 80T-2550
H-iBrake 125T-1600
H-iBrake 125T-2050

ASC-Control

The integrated ASC-Control and RoboBend package provides a single point of contact for complete automation needs, eliminating dependency on third parties. ASC-Control enhances user experience by enabling less experienced operators to effectively manage automated machines, ensures efficiency by automatically programming and adjusting tools and grippers for different jobs, and sets a new standard for minimizing changeover times in robotic bending processes.

The software is always in control of the complete installation which is equipped with SafanDarley’s universal Automated Solutions Electrical cabinet that provides all flexibility for the future.

The left and right side of the cell are meant for feed-in and feed-out. The software makes it possible to change the functionality of the feed-in into a feed-out pallet during the process when the pallet is empty. This ensures that there is an extra pallet for stacking parts without reserving the extra space.

The ASC-Control constantly communicates with the robot and press brake to monitor the status of the entire cell. It tracks every item in the cell and knows exactly where it is located.

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Find Your US Distributor

Fahey Machinery Company Inc.

United States of America

Oregon

Lake Oswego

17605 SW 65th Avenue

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